after you flush trim the top and back with a flush trim router bit. whats your method to smooth out the trim leftovers? oribital, belt ,mouse sander, hand sanding block?
I hand sand using a round closet dowel with 120 paper taped. Pretty quick and gets into the waist nicely. If you are close it doesn't take long. I'm primitive in that I don't use a flush trim router but a thumb plane to trim up the top and back sides.
I bought a really nice rolling pin sander for my cordless drill from Dominator, he made a thread about it here. It's a short thread but there are pics.
I'm _more_ primitive; I used a Morakniv carving knife for trimming mine (and for carving the neck). The routed binding rebate finished the top and back.
Sharp scraper does it in a few minutes and without all the terrible sanding dust. It may not get you a flat across the width side though. If you like very flat, high gloss finishes you are almost certainly going to have to sand them as well.