dave the slave
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how thin can the neck of a tenor ukulele be if made out of hard maple or genuine mahogany, and still be structurally sound?
Well, technically a 1mm piece of wood is structurally sound to itself.
However, assuming you are adding some carbon fiber rod to the mahogany neck, id wouldn't aim to go below 10mm at the nut (with a 5mm fingerboard).
My necks are about 18mm at the body join (+ the 5mm fingerboard).
Not sure about maple. Ask a banjo maker.
If you make it with the right grain direction, it will be uncomfortable before it's too weak.
But build already.