Too much trouble to do all that. I'm very happy with the Custom Made Case which was comparable to what I would have paid for one good Uke case.

You can find the link and thread to a full written and video review of my experience on THIS Thread

Quote Originally Posted by Bill1 View Post
Many plastic supply and cutting places have a laser cutter. I took my uke there, they traced it on to dome polystyrene blanks and used the laser cutter to make a polystyrene box, exactly the right shape. This was enough for me, but there are plastic welding shops that can make a hard case to fit around the polystyrene. Then you buy some silk or 100% cotton cloth to put between the wood and polystyrene.
Just look in your local industrial area, you are bound to find a laser cutter and plastic welder. They love to make interesting cases.