My only really serious joint failure building ukes actually happened at this end block to side connection. It was early on in the building phase before top or back went on and was easily remedied by sanding and re-gluing. No foul no harm done. But it did bring home to me that there are a lot of forces acting here on some small wood real estate. It did not involve an end graft but there were three things I did wrong:
1) I under glued. (I tend to be stingy with glue because I dislike excessive squeeze out and I'm just naturally a stingy person. Just the right amount of glue is so, so important and an underrated skill)
2) I over clamped. (I tend to over clamp sometimes just because I can goddammit. Another one of my sins which I still fight. Back-off Ukeboy, backoff)
3) I horsed the sides into a mold after only waiting 3 hours (Titebond should have 24 hours before stressing) and to boot it was a cold day in the shop thus the whole thing gave away.
That is good advice Chuck, but I cut my rabbet(? wrong word. what is that cut called???) with a sharp dove-tail saw and have to cut all the way through to the end block so I can chisel out the waste. Your way would be much, much stronger and no joke, this is an important joint that has to not give away under any circumstances whatsoever. This might be an instance where dangerous fast spinning sharp pieces of steel (routers) might be justified, but I'm sticking with my saw.