sweets
Well-known member
I think these kits are an awesome way to get started, but there's always room for improvement. Some stuff that I learned the hard way, or figured out on my own before doing any damage:
Make a mold: I've seen lots of slightly lopsided stewmac ukes out there, and heard others say that they couldn't get their partially completed uke back into the workboard after removing it to trim the sides (meaning the sides weren't square to the top during gluing). You can make a traditional thick outer mold to solve both these problems, but even adding a layer of 1/4" ply with the outline cut out of it to the workboard surface or driving in some finish nails around the traced outline will help.
Trim your top and back before gluing: That 1" of overhang is hurting you if you're trying to do the rubber band clamping method, and it's going to be a huge pain to trim. Since you made a mold, there's no guesswork about the shape of your sides
Dowel and dry fit your neck before attaching the fretboard: the instructions say to lay out the neck joint after the fretboard has been glued on, and use spacers underneath the body to maintain the flat neck angle. Doing things out of order and laying both the neck and body face down on a flat surface is much easier.
Stagger your rosette joint: You can cut the individual black and white pieces all at once, but you may have trouble getting the angle and length right. Whether you cut them at once or one at a time, staggering the seams around the soundhole will hide any mistakes and be more visually appealing.
The DVD is worth it: or at least it was for me. Especially if you don't have a ton of woodworking experience, watching someone demonstrate the techniques described in the instructions is helpful. Free videos like Pete's are a great resource as well but they may not apply.
What did you learn when building *your* stewmac kit?
Make a mold: I've seen lots of slightly lopsided stewmac ukes out there, and heard others say that they couldn't get their partially completed uke back into the workboard after removing it to trim the sides (meaning the sides weren't square to the top during gluing). You can make a traditional thick outer mold to solve both these problems, but even adding a layer of 1/4" ply with the outline cut out of it to the workboard surface or driving in some finish nails around the traced outline will help.
Trim your top and back before gluing: That 1" of overhang is hurting you if you're trying to do the rubber band clamping method, and it's going to be a huge pain to trim. Since you made a mold, there's no guesswork about the shape of your sides
Dowel and dry fit your neck before attaching the fretboard: the instructions say to lay out the neck joint after the fretboard has been glued on, and use spacers underneath the body to maintain the flat neck angle. Doing things out of order and laying both the neck and body face down on a flat surface is much easier.
Stagger your rosette joint: You can cut the individual black and white pieces all at once, but you may have trouble getting the angle and length right. Whether you cut them at once or one at a time, staggering the seams around the soundhole will hide any mistakes and be more visually appealing.
The DVD is worth it: or at least it was for me. Especially if you don't have a ton of woodworking experience, watching someone demonstrate the techniques described in the instructions is helpful. Free videos like Pete's are a great resource as well but they may not apply.
What did you learn when building *your* stewmac kit?